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Pizza Physics: Why Brick Ovens Bake the Perfect Italian-Style Pie

106 points| pseudolus | 7 years ago |npr.org | reply

82 comments

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[+] dopeboy|7 years ago|reply
The guy quoted, Kenji, contributes to Serious Eats and is active on reddit and twitter. He's done a lot of work on comparing different flours, comparing different pizza ovens, and also has good recipes. If you're a pizza buff, it's well worth your time checking out his work.

I've made his hacker free pizza [0] which turns out decent. The hard truth, though, is that you're never going to get the chewy, moist flavor from a classic oven. It just doesn't get hot enough.

There's a lot of new companies coming out that mimic the brick ovens. I've personally bought a RoccBox (per Kenji's review) and the pizzas come out great [1]. It's able to push to 800F. Currently I use his recipe [2] for the dough and want to get more practice nailing down hand kneading, presentation, etc. Once I've mastered that, I want to start experimenting with different ratios and then eventually move on to figuring out sour dough cultures.

[0] - http://dopeboy.github.io/pizza-first-attempt

[1] - http://dopeboy.github.io/roccbox-pizza/

[2] - https://www.seriouseats.com/recipes/2012/07/basic-neapolitan...

[+] littleweep|7 years ago|reply
I read your blog articles then read more articles on your site. I'm impressed with your writing style and you've inspired to write up some of my own experiences. Thank you very much for sharing.
[+] awinder|7 years ago|reply
this is fantastic, thank you for the great writing & information! I was curious, is there a reason you go for KA over caputo? I migrated from KA -> Caputo after getting into the recipes from https://www.amazon.com/Flour-Water-Salt-Yeast-Fundamentals/d..., I perceived a positive difference, but it was anything but a blind experiment :D.
[+] mathgeek|7 years ago|reply
The RoccBox has interested me before, but I can't seem to connect the "you need higher temperatures for Neapolitan pizzas" claim with RoccBox's "[t]o achieve an authentic Neapolitan pizza, a 90 second cook in a stone floored, 500°C pizza oven is required. RoccBox is just that."

You're saying it goes much higher than 500 degrees, though? Their site seems to say 500 degrees is its limit, but maybe they mean the stone floor itself.

[+] elvinyung|7 years ago|reply
So, this doesn't work by itself in most setups (it won't heat the top and the bottom of the pizza at the same time), but I've seen a really cool trick used: a plate of silicon carbide in a microwave oven absorbs microwaves and turns them into heat (just like food, but it can withstand much higher temperatures). This can reach extremely high temperatures (IIRC, 800C+), hot enough to smelt tin.
[+] londons_explore|7 years ago|reply
When doing this, watch out for the impedance of the silicon carbide at microwave frequencies.

Too low, and microwaves reflect off it, going back into the magnetron, causing it to overheat and die.

Too high, and microwaves pass through it, reflect off the far wall of the microwave back into the magnetron, causing it to overheat and die.

Either do this in a microwave that has overheat protection (generally the ones which don't say in massive letters on the manual "DO NOT RUN EMPTY"), or put a glass of water in with any 'experiments'.

[+] awinder|7 years ago|reply
Article mentions the method that I’ve found to be very good for home use:

  1. Baking steel in oven preheated to 500° for around an hour
  2. 5-6 minutes of baking
  3. Flip to broiler for 1-2 minutes
[+] mickronome|7 years ago|reply
Being frustrated with burned top, and undercooked bottom I figured out that using the broiler together with a couple 2-3 mm thick pre-heated aluminium sheet that I placed the pizza on produced pretty good results. Not that I was aiming for a particular style of pizza though, ymmv.

The sheet itself was placed on an ordinary oven rack somewhere below the middle of the oven.

It seems to align somewhat with their findings. Since the aluminium sheet is only heated by the air, the bottom doesn't get burned, but the slight extra boost of initial heat cooks the bottom about right compared to the top. At least for a bit thicker pizzas as the one I made.

You probably would want maybe an even thicker plate to get a really short cooking times, like the 2min in the article. In any case, you will have to wait for a little bit between each pizza for the plate to reach the appropriate temperature.

[+] radicalbyte|7 years ago|reply
Just buy a pizza steel (like this: https://pizzasteel.com/). Warm it in an oven at max for 45 minutes, then turn the grill (broiler) on for 15 mins to get it as hot as possible.

Then bake your pizza on it with the grill still on.

[+] timwaagh|7 years ago|reply
19 minutes, 180 degrees C, with some steam. of course not pizzeria level or anything professional but they are so much better than before because of the extra moisture.
[+] pizzamyheart|7 years ago|reply
The self cleaning cycle on an electric oven is close to 1000 degrees, and can be used to cook pizza:

http://staff.washington.edu/freitz/pizza/clean_cycle_pizza.h...

[+] rootusrootus|7 years ago|reply
But keep in mind that many people have tried and still failed to adequately disable the locking mechanism on a self-cleaning oven, and had to watch (and smell) as their pizza turned to a big pile of ash.
[+] evincarofautumn|7 years ago|reply
“I bought more/cleaner/flatter bricks, including 1 granite tile ($5.50) and 2 slate tiles ($1.60 ea) to try in lieu of expensive ($20-40) pizza stones.”

Oh no, that granite is going to—

“granite cracked after 1st use. slates were still ok.”

Yup. Still, solid results for a home oven setup.

[+] PakG1|7 years ago|reply
I now really want to try this but I'm scared of causing a fire. :D
[+] AndrewKemendo|7 years ago|reply
About a decade ago I read a hack where you place a large ceramic pot saucer (the thing that goes under a potted plant) on the top rack as high as it will go, and using a well seasoned pizza stone on the bottom rack as far down as it will go.

You then either turn on the broiler for an hour or if you can disable the cleaning cycle lock turn it on the cleaning cycle.

I found that this actually worked, but was really hard to make work without the long spatulas they use in commercial kitchens. It's also super easy to burn yourself and your food because it's at the wrong height. It will also heat your home up to a massive degree such that you need to let your entire kitchen cool off for hours.

Not worth the trouble in my estimation.

[+] a3n|7 years ago|reply
Because they had brick ovens, and things that cooked well in brick ovens "survived" as something to cook in a brick oven, while things that didn't, didn't.
[+] justsomedood|7 years ago|reply
Another option is to use a Kamado grill with a pizza stone. They can get very hot, and with the charcoal it gives it a nice smokey flavor. You can add wood chunks for extra flavoring as well. It's hard to eat pizza from the oven now after we have starting cooking them this way!
[+] joseph|7 years ago|reply
This is what I do as well, and the results are amazing. Another benefit is that with the right dough and temperature, the pizza bakes in two minutes or less.
[+] stevehawk|7 years ago|reply
A far cheaper, easier to use and easier to clean option is an Uuni oven.
[+] sstanfie|7 years ago|reply
I have a Big Green Egg (kamado-style grill) with 1" thick ceramic wall, which might be a comparable thermo substitute for the brick. Reaching 600° F is no problem.

Because it's wood (or charcoal) fired, so you get the flavor from the wood.

And with a BGE pizza stone, you get indirect heat on the bottom of the pie.

Whole setup works great. I used it recently to reheat half-baked (lol) pizzas from Berkeley's Cheese Board Pizza Collective (aka, our communist pizza). Very tasty.

[+] ozten|7 years ago|reply
We've been chasing awesome home pizza for almost 2 decades. Pizza stones, steel, convection oven etc. Last year, I built an Alan Scott style brick oven using [1] this book. It naturally does what we were trying to workaround with lots of hacks.

I can confirm that it is really hard to make "wood fire" style pizza in a home oven.

[1] https://www.amazon.com/Bread-Builders-Hearth-Loaves-Masonry

[+] MisterTea|7 years ago|reply
So the whole thing can be reduced to the fact that the brick supporting the pizza transfers heat to the crust slower than steel. This allows the crust to cook at an even pace with the water rich toppings.

It sounds like if you want brick oven pizza you don't need the entire baking chamber to be constructed of brick. You simply need a brick platform on which to place the pizza. The brick needs to be heated to temperature first though.

[+] dghughes|7 years ago|reply
I use a pizza stone but I also turn on the convection feature of the oven. The oven is set to 230C/450F middle or sometimes the top rack.
[+] vborovikov|7 years ago|reply
I bake pizzas on a ceramic baking stone and I'm very satisfied with the results. Before baking a pizza I preheat the oven with the stone in it to the max level. Pizza is baked after 8-9 minutes in the oven.

My ratio for the pizza dough is 265 ml (gr) of water, 400 gr of flour. That would be two pies 33 cm in diameter.

[+] toyg|7 years ago|reply
Simply get a small outdoor clay oven, those work fine and are not that expensive anymore.
[+] Rjevski|7 years ago|reply
Assuming you have an “outdoors”. When living in an apartment this isn’t possible.
[+] johnnyletrois|7 years ago|reply
Or a Big Green Egg or similar Kamado-style cooker. I've been making pizza on my BGE all summer, and it is fantastic. Cook for 2.5-3min at 600f, rotate 180 degrees, and cook another 2.5-3min.

Kamado cookers make great ovens, smokers, and grills.

[+] grawprog|7 years ago|reply
I've had pizza cooked in an outdoor clay cob oven once. It was probably the best pizza i've ever had. This was years ago and I still don't think i've had any that's compared since. It was just the perfect level of crispy and soft. I've got no room to have one where I live...but they do definitely produce a fine pizza.
[+] Spooky23|7 years ago|reply
This isn’t unique to pizza. A French bread bakery also uses a brick oven, and that oven takes days to break in and requires periodic brick replacement.
[+] cup-of-tea|7 years ago|reply
French bread is made using a special oven with a steam injection at the start of the bake.
[+] mnoah|7 years ago|reply
Two pizza/physics related stories on the front page of HN in about two months. Impressed
[+] Bromskloss|7 years ago|reply
I suppose that sufficiently fine-grained temperature control would also do it.
[+] thomasfedb|7 years ago|reply
Is it only Americans that call a pizza 'pie'?

As an Australian it sounds wrong, very wrong - a pie has dished sides and filling, not just topping.

[+] MisterTea|7 years ago|reply
New Yawker here: It's mainly a NY thing (and probably throughout the northeast) used to describe a whole pizza vs individual slices. Though it's rare to hear someone use the phrase "pizza pie" as it gets shortened to "pie". When I order pizza I always ask "gimme a pie to go" and I get a whole pizza.
[+] pwned1|7 years ago|reply
I would qualify that by saying that only in some areas of the US is a pizza called a pie. I never heard that term until I was an adult. I would say it's probably limited to the northeast and perhaps Chicago.
[+] Broken_Hippo|7 years ago|reply
I'm from the US - we always refer to pizza as, well, pizza. Pie is something that is usually (but not always) sweet. The closest reference I have from childhood is a song talking about "pizza pie".
[+] ClassyJacket|7 years ago|reply
Also pie is made of pastry, pizza is made of bread dough. I thought the title was a mistake or something.
[+] stephengillie|7 years ago|reply
A pizza is an open faced sandwich.
[+] dragonwriter|7 years ago|reply
There is a style of pizza native to America which has dished sides and filling.
[+] cup-of-tea|7 years ago|reply
Yes, it is. In the rest of the world it's called a pizza because that's what it is.
[+] hutattedonmyarm|7 years ago|reply
The site just redirects me to their GDPA choice page. After clicking the option to not sell my soul I land on their plain text site (which itself isn’t bad, it loads amazingly fast), but only to the startupage instead of the article. That’s just a list of articles, that one not included, and no option to search. Well fuck it
[+] pedrocr|7 years ago|reply
Here you go:

https://text.npr.org/s.php?sId=630544154

Someone needs to write an extension for this. The id number is on the URL so it's a trivial script. Activating Firefox's reader view makes text-only NPR articles not only fast but look great too.