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First chip-based 3D printer is smaller than a coin with no moving parts

93 points| rbanffy | 1 year ago |tomshardware.com | reply

35 comments

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[+] smusamashah|1 year ago|reply
Original linked MIT article[1] has a little better explanation of how this light beam is controlled.

    The researchers use electrical signals to nonmechanically steer the light beam, causing the resin to solidify wherever the beam strikes it.

    the researchers used liquid crystal to fashion compact modulators they integrate onto the chip. The material’s unique optical properties enable the modulators to be extremely efficient and only about 20 microns in length.

    A single waveguide on the chip holds the light from the off-chip laser. Running along the waveguide are tiny taps which tap off a little bit of light to each of the antennas.

    The researchers actively tune the modulators using an electric field, which reorients the liquid crystal molecules in a certain direction. In this way, they can precisely control the amplitude and phase of light being routed to the antennas.
[1] https://news.mit.edu/2024/researchers-demonstrate-first-chip...
[+] sandworm101|1 year ago|reply
So this is more of a 3d printer head rather than a proper 3d printer? It would still need external moving parts to handle the resin and such.
[+] phkahler|1 year ago|reply
So it's a non-mechanical galvanometer replacement for steering a laser. Very cool, but that's like one small part of a 3D printer. Also wonder if it can steer in 2 dimensions, or if you need 2 of these, or is that not possible? Can it be used for ILDA laser shows?
[+] robust-cactus|1 year ago|reply
The form factor here is cool, but as someone whose been resin printing a bunch lately, the pitch to carry it around in your pocket sounds questionable.

1. Where are you going to store the resin? It isn't good to touch it. Are they also expecting people to carry around somewhat toxic resin in their other pocket and then make a little puddle on the ground to print? Resin printing is messy and cleaning is hard. Make sure to carry isopropyl alcohol in your other pocket.

2. It produces toxic fumes while printing that you need to exhaust. So you at least need a mask.

3. It takes hours to print on a large machine: you need a model file, to edit the model to print in resin well and then the actual print can be multiple hours long. Not to mention multiple print failures which is often the case.

Everything mentioned about the surgical application sounds possible today, but it's still not fast enough or reliable enough in that scenario. Also... Resin isn't that strong, you want to graft it to a bone, what?

[+] jvanderbot|1 year ago|reply
Raw materials aside, a tiny printer can go places a large printer cannot. Space? Deep sea? Inside other machines? Or on the tip of a robotic arm to do print little parts right onto their permanent place like a spider placing silk? Who knows!? 99% sure the "in your pocket" statement is more like "smaller than a breadbox", as in, it's plain-as-day comparisons of size, not use.
[+] imtringued|1 year ago|reply
Resin isn't toxic. The problem is that resin can cure under your skin and the only way to get rid of the resin is for your immune system to do it. So people develop allergies against cured resin, which tends to cause more damage than the resin itself. Even after you have developed a resin allergy, there is generally no long term damage as long as you stay away from it and don't trigger your allergy.
[+] aftbit|1 year ago|reply
AIUI, resin 3d printers currently either use a UV laser and a set of galvos to steer it across the build plate, or a bright UV LED and an LCD to selectively admit and block light to various parts of the plate. The laser approach is higher performance but more fiddly and expensive, while the LCD approach is simpler to set up but has a shorter service life (due to UV degradation of the LCD) and produces lower light intensities at the build plate.

I have often wondered why nobody uses the DMD approach[1] common to digital laser projectors. This sounds something like that, albeit with the mirrors replaced with this LCD magic.

1: https://en.wikipedia.org/wiki/Digital_micromirror_device

[+] themoonisachees|1 year ago|reply
Plenty of brands offer DLP-based printers, like the elegoo mars 4 DLP.
[+] 0_____0|1 year ago|reply
Carbon3D use micromirror arrays IIRC.
[+] kragen|1 year ago|reply
a dmd has thousands or millions of moving parts though; i think this is a phased array instead
[+] etrautmann|1 year ago|reply
This is cool but the miniaturization and integration of the optics doesn’t result in a functioning printer. You still need the bath of resin and the printer. The headline is like saying you’d have a coin sized printer if you only focus on an inkjet head.
[+] cdaringe|1 year ago|reply
I thought “surely this title is a typo or clickbait.”

Nope, it is correct. Pretty wild, albeit still very much a POC.

[+] asynchronous|1 year ago|reply
Except it is pretty much just a laser, and requires a vat of resin to actually produce anything. Still impressive actually, but it’s no tiny FDM.
[+] criddell|1 year ago|reply
The missing punctuation in the HN title had me wondering what coins have moving parts?
[+] mypalmike|1 year ago|reply
Except it really is clickbait. It's a really cool development in 3D print technology, but it's not a tiny printer.
[+] jjk166|1 year ago|reply
Optical phased arrays are a really cool emerging technology, and this is one of the silliest possible applications for them.
[+] kunalgupta|1 year ago|reply
can’t read article without constantly clicking ads, blocked toms hardware
[+] iamleppert|1 year ago|reply
Thinking machines, super computers. Your Scientists Were So Preoccupied With Whether Or Not They Could, They Didn’t Stop To Think If They Should !
[+] barfbagginus|1 year ago|reply
What is neat is that this could potentially project a configurable hologram!

You could partially cure the bottom layer, pull that layer up, then finish curing that layer while forming the next layer. This could significantly accelerate the print speed!