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tsungxu | 8 months ago

I used single wall foaming PLA which has filament density of ~0.45 g/cm3 at 250 degree nozzle temp, about 64% lower than normal PLA. But it is even worse for impact resistance than normal PLA. Weight was the primary driver for this plane

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stavros|8 months ago

Yep, I've used that as well, but, as you say, it's just very bad for impact resistance. I think the sweet spot between weight and durability might be ABS or something like ASA.

tsungxu|8 months ago

Yes and there is foaming ASA as well which is almost as light as foaming PLA. But I can't print ASA well on my A1 and the weight penalty was still enough that I didn't try, given the mission profile of flight time.