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rainbowzootsuit | 4 months ago

Colors are from oxide layers and dont create a geometric structure that can be molded. He explains in the video.

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ginko|4 months ago

I wonder if you could etch the oxide layer away to leave the metal pits.

kragen|4 months ago

Maybe, but stainless may not be the best material for that, because the oxide layer formed is largely chromia, and chromia is a motherfucker, which is why stainless doesn't rust. Etching chromium off the chromia sounds practically difficult but probably feasible; etching chromia while leaving metals sounds hard. Maybe molten sodium hydroxide?

Instead, you could choose a different metal whose oxides are easy to etch. Magnesium is probably the extreme case here, with an oxide that instantly vanishes in the weakest of acids, but if someone gave me a US$7000 fiber laser, I would try to keep the laser beam away from thin pieces of magnesium. But mild steel, for example, forms oxides that etch pretty easily with acids. I think copper oxides also etch easily with either acids or bases, too, and the copper itself is more resistant to etching.

Really, though, if you're molding silicone or chocolate, you don't need the high strength, flexibility, conductivity, etc., of metals. Maybe etch your grating into a material chosen for other properties. Glass, for example, is perfectly isotropic and has no grain structure to introduce into your cuts, and it has a low TCE. It sticks to silicone, but not to chocolate. Fused quartz is a glass with a near-zero TCE. I assume but don't know that the MOPA laser can ablate the glass surface.

Other amorphous solids might be more amenable to easy laser shaping and not stick to silicone. Sugar glass, for example.