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rabidonrails | 1 month ago

Well yes but Boeing also said it "would not result in a safety of flight condition."

There's a lot of gray going on here.

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autoexec|1 month ago

A former air accident investigator who works as an aviation safety consultant said "It's extraordinary that Boeing concluded that a failure of this part would not have safety consequences," and said the report was "disturbing"

Doesn't seem like gray to me. It seems a company who has a history of cutting corners and ignoring or downplaying safety problems did exactly that in this case too which resulted in the deaths of many people. UPS made an error here as well in trusting Boeing when they said it wasn't a safety issue and they should have installed the revised bearing assembly out of an abundance of caution, but I don't know much they would have known back in 2011 about the changes at Boeing that prioritized profit over safety following the merger with McDonnell Douglas

jacquesm|1 month ago

I think every company operating Boeing aircraft should have reviewed their stance on Boeing directives in light of MCAS and the aftermath by now. If they did not that is a failure of sorts as well.

cmurf|1 month ago

Laws that limit liability promote “cost of doing business“ mentality as if lives are acceptable losses.

This is how you get mentally and morally weak bean counters running companies instead of engineers with a conscience. It’s an engineering company and yet it’s run like a bank that just so happens to have an engineering branch.

nobodyandproud|1 month ago

> out of an abundance of caution

I’m sorry, but this phrase has worn out its welcome.

somat|1 month ago

I am wondering what the exact fail mode here is.

Because my naive conclusion after looking at the part in question is exactly the same "would not result in a safety of flight condition." if the bearing cracked at the point in question it is going nowhere, the bearing is still captive in its housing. hell it looks like it could have been designed as two pieces and it would work the same. the large bolt is what is holding the engine on.

The best I can come up with is that a split bearing causes increased wear on the mounting bracket and nobody noticed for a long time.

Anyhow, here is the ntsb update in question https://www.ntsb.gov/investigations/Documents/DCA26MA024%20I...

jacquesm|1 month ago

That's indeed a very naive conclusion. Once that bearing is gone the stress that it would normally allow to escape on account of rotation would be directly transferred to the metal around it and to the bolts holding the whole thing in place. Guess what broke first?

So if that bearing went that's not quite a smoking gun yet but it would definitely be a step closer to a root cause.

dralley|1 month ago

The FAA has not determined that this flaw did lead to a safety of flight condition. Investigation is still ongoing.

jjk166|1 month ago

Which may have been a very reasonable conclusion based on what they knew of the issue. The letter sent out reported a split of the bearing race. A split bearing race won't prevent it from supporting the load. It's easily possible that Boeing's simulation of an aircraft operating with a split bearing race was fine.

The NTSB investigation found that for this crash, not only did the bearing race crack, but also that the bearing lugs, which hold the bearing in place, were fractured. I don't have access to the original text of the letter Boeing sent out, but based on the NTSB report, it sounds like only the issue with the bearing race was previously identified. The two may very well be related, but that doesn't mean that the lug fractures are an expected result of the race failure - perhaps some contributing factor made the lugs more susceptible than predicted. It also remains possible that the bearing damage is a red herring; the aircraft was nearing the end of its service life and had known structural issues in other parts of the pylon. The fact is that for more than a decade after the bearing race issue was reported, it didn't result in a safety of flight condition.

The insinuation that Boeing was deliberately trying to hide or downplay a known issue is simply unwarranted. It would be irresponsible for the NSTB not to mention a known issue that could have potentially been relevant, it's not evidence the issue was improperly handled.

otikik|1 month ago

What's gray? To me it looks like written proof of incompetence.

hahahahhaah|1 month ago

Yeah saved boeing losing face and sales by requiring all the planes be grounded and fixed. Just eye it up every 5 years, if you want to.

itopaloglu83|1 month ago

And that’s how McDonnell Douglas took over Boeing from the inside and eroded its engineering mindset altogether.

bombcar|1 month ago

Apparently they expected it to blow up on the ground, so technically the plane wasn't flying yet ...