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lylejantzi3rd | 26 days ago

The product in question has a cast part. How do you do that in low quantity by yourself? Sand casting?

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phasetransition|26 days ago

There are a number of pressureless casting techniques available. Investment casting is widely used, for instance. https://www.harmonycastings.com/ is a fancier example.

For this specific application, the manufacturing method determines the porosity of the material, and therefore the heat transfer.

CNC prototype parts will have better heat transfer than pressure die cast, and the pressure die cast will perform better than pressureless cast parts.

bartlettD|26 days ago

I'd CNC machine that part, which is much more expensive in-quantity than the casting option but for a handful of prototypes gets you there quickly.