[bookman10]

My understanding is that ink tank printers can be cheaper per page, but lasers can be faster and possibly more durable. I think professional machines tend to be laser printers. I haven't had a problem with the heads drying out but I try to use my printers at least weekly.

I like the Epson ink tank printers and have been happy with them. I usually use cheap generic ink. I wouldn't be surprised at all if there are better options though.

I mostly do perfect bound books so I can use normal printer paper, center the pages, and it will be in the correct grain direction. Otherwise you'll have to order through dedicated specialty paper suppliers and also might need a larger format printer. In a pinch, you can ignore grain direction but the end result definitely isn't as good. Once I run out of my current cover paper, I'll probably order coated on 1 side short grain paper from some specialty paper supplier.

I also use a one sided laminator on the cover which makes the cover much more durable.

I think the manual cutter works well enough for me. It does work at 400 pages with some muscle. Upgrading to a programmable cutter would be the next step for me, but it would only be needed if you're making 5+ books a day.

I use a manual perfect binder like this: https://www.alibaba.com/product-detail/A4-Size-Wireless-Desk...

It gives better results than thermal binding, but it's probably not worth the investment for most people.

I also like velobinding for short things.

[zozbot234]

You could print smaller booklets in half-page format and use stapled or sewn binding, for a more durable and higher-quality result. That could be done without needing a larger-format printer. It might be especially appropriate for shorter text such as individual articles, and this was often the historical practice with e.g. octavo books which were quite popular back in the day.

[bookman10]

Yes that works too, it's just the grain direction on printer paper runs along the long edge so the books end up very stiff if they're folded.

[nxobject]

Wowee, a dedicated machine! I built my own lying press with wooden cutting boards, and neatened out the edges of my text blocks with the blade of a chisel/single bevel utility knife that could be laid flat. I used an old application called Cheap Impostor that converted PDFs to printable signatures for me.

I was writing an honors thesis then, and DIYing my old books was much more interesting (and relaxing) way to get a book that I'd otherwise have to wait a month to get via interlibrary loan. Don't ask me where I got the scanned pages from...