[_dan]

There are a bunch of aluminium Lily58 cases out there, they're not cheap tho.

Most of the time keys popping out means your plate is too thick or the switch holes aren't a good fit. You can often improve it (and the sound) with some foam between the plate and the pcb - you can buy laser cut neoprene plate foam for lily58s, or you can always freehand it with a knife and a sheet of 2-3mm foam (it's not that hard and doesn't have to be perfect).

[__mharrison__]

When I looked a year or two ago, there weren't any that were choc compatible. Recs?

I think I would just buy a voyager at this point...

[_dan]

Boardsource's alu lily58 case supports using a standard pcb so you can use choc switches with it.